Part 1: Platters
Probably the largest characteristic of a hard drive is the “disk”. This “disk” is actually called a platter. In fact, current HDDs commonly have two or three platters, some even have four or five!
So what IS a platter? What is its purpose? What are they made of? How do they work? All of this and more will be answered as we take an in-depth look at Platters.
A hard drive? Whats that?
Hard disks or “rigid disks” where originally produced by IBM in believe it or not, 1956. They where composed of an astonishing fifty 24 inch platters that where capable of holding a total of roughly 4.4 megabytes.
We have come a long way since 1956. Currently (as of the end of 2008) a single platter in a desktop hard disk is capable of holding up to 500GB (Samsung as of Dec 29th 2008). This is made possible by countless different technologies that increase what is called the “Areal density” of a HDD. The “Areal density” is simply the amount of data that can be fit into a physical area. As this density increases, for example: a platter at one time was only able to fit 5GB per square inch, and is now capable of fitting greater than 125GB per square inch.
The physical size of desktop HDDs has not changed since the 1980s. These HDDs are called “3.5 inch HDDs”. The measurement is based off of the diameter of the platters, and not the actual dimensions of the HDA (Hard disk assembly). These drives where created originally to fit in the same space as the larger floppy drives, which at the time fit in the 5.25 inch bays in a PC. Since then, floppy drives have shrunk to a 3.5 inch factor, and even more recently have been made obsolete by “Flash memory”. There are other “form factors” of HDDs that exist besides the standard 3.5 inch desktop drives. 2.5, and 1.8 inch notebook drives are set to surpass 3.5 inch drives as the standard due to the increasing popularity of notebooks, and even more recently “netbooks”. Even smaller form factors exist, such as the 1.3 inch and 1.0 inch compact flash drives. These drives found their popularity being used in portable media devices such as the apple iPod and Microsoft’s Zune.
The world of tomorrow, today!
Platters and HDDs for that matter are one of today’s current technologies that reflect just how far our grasp of science and mathematics has taken us in such a short period of time. HDDs utilize magnetism to produce a signal that can represent binary code, which in turn is translated into data bits which hold hexadecimal code that is translated into the mp3, video, text, and picture files that you view on your computer.
Platters consist of many layers, and are divided in to sub-micro meter sized magnetic regions. Of these layers the most important are the magnetic medium layers. These layers are based primarily on a cobalt-based alloy; beyond that each of the sub-micro meter sized regions are composed of hundreds of magnetic grains. The reasoning behind using hundreds of grains instead of one consistent medium is because of an occurrence called a “Neel spike”. Without going in to the physical science of magnetism, it is possible for these spikes to cause disruption in the magnetism of the medium, and also reduce the areal density of a HDD greatly.
Platters are created by first taking either an aluminum or glass substrate and then coating the substrate with various layers using a technique called “Magnetron sputtering” which sounds like it came directly out of star trek. The process begins by first adding the under layers which are made up mostly of various non magnetic metal alloys that are then covered with the final magnetic medium layers which are made of primarily of the grains that we just discussed. Finally, a nanometer layer of lubricant is added for the purpose of protection from head crashes (we will cover this in a later article).
Many improvements have been made since the HDD became the standard storage medium in the 1980s. None have been as beneficial to the effectiveness of HDDs as a new technology that was just recently implemented in 2005 called “Perpendicular recording”
“Perpendicular magnetic recording” or “PMR” is a new way of recording data to a HDD, and was actually discovered and proven to be useful as early as 1976 by a Japanese professor named Shun-ichi Iwasaski. This new technology is allowing the areal density of platters to triple, allowing capacities much greater then previously possible. The technology works by utilizing material with “higher coercivity”. Basically a stronger magnetic field coupled with new magnetically soft layers is utilized to allow the bits to be placed vertically instead of horizontally. The data must be written “deeper” so the magnetic medium must be stronger, as well as the heads which read the data must be stronger to be able to extract the data from the greater depth. This is a simple explanation, the exact science is extremely complex, and there are many more variables to consider in the science including temperature levels. The end effect is that each data bit takes up less physical space allowing the platter to hold more bits in a smaller physical area, thus increasing the areal density of the platter. The predicted maximum density allowed by perpendicular recording was said to be ~437GB per platter, but Samsung recently released a ~500GB per platter drive which proves that prediction false.
The tricky part
Understanding all of the scientific and mathematical processes that are taking place “behind the scenes” helps give you perspective on the complexity of the technology we are dealing with here. Once you begin to grasp the way that the technology works it becomes easy to understand why recovering data from these highly advanced devices is so difficult, and why data recovery companies charge so much to perform these services.
In particular, platter damage is one of the worst case scenarios that can occur in data recovery. Even a scratch barely visible to the human eye can be catastrophic to the success of the recovery. While I have not seen any such procedures in action, there are rumors that there are techniques that involve creating a material that is very similar in property to the cobalt based alloy that coats the platter, and using it to fill in the damaged areas. This sounds great, but unlikely due to the high precision that would be required to perform such a procedure. This would have to be performed by a machine with precision down to the micron, and the ability to maintain platter alignment to perform repairs on all of the platters and their bottom sides. There are rumors going around that a machine of this magnitude is being developed by a company named Salvation Data, but due to the complexity of the machine I would not expect this machine to be ready in the near future. Until then scratches on the platter are the leading reason for un-recoverable drives.
Another scenario that can cause a drive to become un-recoverable is platter de-alignment. This is a problem that is becoming increasingly common due to the higher areal densities found in today’s HDDs. Platter de-alignment occurs when the platters shift in opposite directions causing the data to no longer line up correctly. Usually this takes a fairly significant shock to cause this to occur, but because of the increased density of current drives a smaller knock can cause a large enough shift for the drive to not be able to find it’s track. The more platters the higher chance of this issue arising.
The final scenario is water and fire damage. Assuming the water that caused the damage was of average temperature it would be MORE desirable for water damage to occur than fire damage. Water damage can likely be reversed as long as the drive is rushed to a qualified data recovery center quickly. The clock is ticking because the longer you wait the more residues that can build up and be harder to remove. Fire damage is even worse. The high temperatures can actually scramble the magnetism of the drive, acting almost like a degausser. Another effect of the high temperatures is obviously melting, which the platters will do, and if this happens then recovery is impossible.
So, in conclusion…
Platters are just one piece of the puzzle. A relatively huge piece, but one of many pieces that fit together to give you the working hard drive that your probably using to read this article with. There are more articles to come, and I promise they won’t disappoint. Keep checking back for the next part of this in depth look at the hard disk assembly.




















